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Precautions for operating fiber laser welding machine

Author:COMFIER MEDICAL

Basic operations should be paid attention to when using any device, especially for devices that use advanced technology. With the continuous application of technology, current laser welding equipment can meet the production and usage requirements of different fields. Through this welding technology, traditional welding concepts are completely broken. In practical applications and operations, the method is simple, the welding quality is reliable, and manual intervention is reduced, gradually improving the welding quality. It has played a very important role in the production and manufacturing fields.

At present, there is a great demand for laser welding machines in the manufacturing, automotive, and eyewear industries. So, how much do you know about the common faults and problems that can be solved by adjusting some common technical parameters during the operation of laser welding machines? The following content has been compiled by Qingdao Ruilei Laser on how to correctly use laser welding machines in order to maintain good processing results and bring us high efficiency and standardized production.

The high price of laser welding robot components is constrained by the technological level of key core components in China's industrial robots. The main components of laser welding robots rely on imports, which leads to expensive prices for domestic welding robot components. Once the four core components of industrial robots, namely reducers, servo motors, servo drives, and controllers, are damaged, the cost of replacement can easily reach tens of thousands or even tens of thousands. The prices of welding guns, gun cables, and wire feeders with high damage rates are also around 10000 yuan, which makes it difficult for many companies to afford welding robots but not use them. This seriously hinders the pace of "machine replacement" in China and hinders the development of intelligent manufacturing in our country.

At present, operators should pay attention to the operation process and procedures of laser welding machines, and can debug them in a specific way. Different materials or welding processes with special requirements may lead to different operating states of the equipment, which should be of concern. During the debugging and operation process, operators should have clear operating directions and procedures.

In the process of operating a laser welding machine, due to its special working principle, relevant requirements and standards should be paid attention to during operation. The operation should follow the actual standards, which is beneficial for extending the service life of the equipment in practical use. Moreover, the daily maintenance work that operators should do should also be taken seriously, and they should have a deeper understanding of the operation details of these laser welding machines.

This greatly prolongs the production cycle of new products for enterprises, thereby reducing their competitiveness. After the relative position between the industrial robot and the welded workpiece changes, the problem of re teaching is solved. The programming of the robot laser welding machine mainly controls the walking path of the robot hand through the teaching pendant. When the end of the welding gun reaches the designated point, corresponding action commands are added to call the program, dwell time, air supply, wire feeding, wire winding, arc initiation, arc extinguishing, rotation, etc. The designated point is generally determined by referring to the welded workpiece on the positioner or welding fixture. Selected original imported fiber laser, high-speed galvanometer scanning system, stable output power, good optical form, and excellent beam quality.

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